As businesses grow, so do their storage, logistics and production demands. Expanding into new premises isn’t always a viable option, especially when budgets, planning permission or timescales get in the way. That’s where rack clad buildings come into their own.
Rack clad buildings, also known as rack sheds, combine structural racking and building envelope into a single, integrated solution. Rather than constructing a warehouse first and fitting storage later, this approach uses the racking as the building’s framework, with the cladding applied directly to it.
It’s a solution that’s becoming increasingly popular across logistics, manufacturing, retail and industrial sectors, and for good reason. In this story, Wickens Engineering explore how rack-clad buildings offer both design and operational advantages, and why they’re such a smart investment for growing businesses.
WHAT IS A RACK CLAD BUILDING?
A rack clad building is a structure where the racking system forms the skeleton of the building, and the roof and walls (the cladding) are fixed directly to the racking. The result is a storage solution and building shell in one.
Because the structure is essentially the racking itself, there’s no need for separate steelwork or internal columns, which maximises internal capacity and simplifies construction.
benefits of rack clad buildings are:
1. DESIGN FLEXIBILITY TO SUIT YOUR OPERATION
One of the biggest advantages of rack clad buildings is their adaptability. Whether you need pallet racking, cantilever racking, or a bespoke system, the structure can be designed around your specific needs.
2. FASTER CONSTRUCTION = QUICKER RETURN ON INVESTMENT
Rack clad buildings are faster to install than traditional warehouses, largely because there’s no need to erect a separate structure before racking can be installed.
That time saving translates to quicker operational readiness and, ultimately, a faster return on investment. For businesses facing increased demand or limited storage, that time advantage is a game-changer.
And because everything from design to installation can be managed in-house at Wickens, lead times and disruption are kept to a minimum.
3. MAXIMISED STORAGE CAPACITY
By removing the need for internal columns or redundant space between racking and walls, rack clad buildings allow you to make the most of every cubic metre.
This is especially valuable on tight or awkward sites, where maximising vertical storage or making clever use of available space is crucial. The structure is tailored to your exact inventory and flow, rather than forcing your operation to adapt to the building.
4. CLADDING OPTIONS TO SUIT EVERY ENVIRONMENT
Some of the most common choices include:
- Single skin cladding – A cost-effective solution for general weather protection
- Anti-condensation roofing – Reduces moisture buildup and damp
- Insulated panels – Ideal for temperature-sensitive or high-value goods
- Translucent panels – Allow natural daylight into the building
- Solar panel integration – For sustainability and long-term energy savings
- Custom colours and flashing – Match existing branding or create a standout aesthetic
5. BUILT-IN WEATHER PROTECTION
Rack clad buildings are designed to withstand the elements. With the right cladding and flashing in place, they provide effective shelter from wind, rain, and snow, keeping stock protected and operations running smoothly year-round. This makes them especially valuable for outdoor or exposed sites where traditional structures might not be feasible.
6. OPERATIONAL BENEFITS BUILT IN
- Improved stock visibility and access
- Simplified stock rotation and flow
- Reduced handling time
- Minimal maintenance
- Protection from the elements without over-engineering
7. A SCALABLE, FUTURE-PROOF SOLUTION
Business needs change. One of the standout benefits of a rack clad building is that it can be designed with scalability in mind.
Need to extend or reconfigure in future? With modular racking systems and flexible cladding, these buildings are far easier to adapt than traditional builds.
8. DESIGNED, MANUFACTURED, AND INSTALLED BY EXPERTS
At Wickens, we manage the full process of your rack clad building project, from concept to completion. Our in-house design team will work with you to understand your site, stock profile, and business goals. We’ll advise on cladding, structural loads, and compliance, and handle manufacturing and installation ourselves.
That means fewer contractors, reduced risk, and total quality control at every step.
9. LOWER GROUNDWORKS COSTS
Because rack clad buildings are lighter and structurally simpler than traditional warehouse builds, they often require less extensive groundwork and foundations. This can significantly reduce the upfront cost of construction, particularly in challenging locations or on previously developed land.
10. STREAMLINED PROJECT MANAGEMENT
With Wickens handling the full lifecycle, from concept and design to manufacture and installation, you benefit from a joined-up, accountable process. This reduces the risk of delays, budget overruns or miscommunication, and gives you a single point of contact throughout.
