Project overview & challenge
Low Carbon Energy commissioned GRC Engineering to design, manufacture, and install a bespoke steel mezzanine platform as part of a solar panel system being installed on the roof of a manufacturing facility in Selby, Yorkshire. The platform was required to support a new control panel and associated electrical equipment, serving as a critical element of the installation. The primary challenge was the confined location of the plant room where the platform would be installed. Access was extremely limited, meaning the structure had to be designed in modular sections that could be manually transported into the room and assembled in situ. Additionally, the platform needed to include removable floor sections to allow the control panel to be lowered vertically through the platform, as side access was not possible due to space constraints.
Project overview
A detailed on-site survey was carried out in collaboration with the Low Carbon Energy team to assess the space and fully understand all functional and logistical requirements. Using 3D modeling software, the plant room was recreated to scale, enabling precise design of the mezzanine platform within a virtual environment. This digital modeling approach ensured that every measurement and design element was accurately tailored to the restricted working area. Once the designs were approved, the platform was fabricated in-house under BS EN 1090 accreditation, ensuring traceability, welding quality, and compliance with UK structural steel regulations. The modular design allowed each component to be safely and efficiently installed on-site, despite the spatial limitations.
Project results
The approved 3D design and detailed fabrication drawings were submitted to Low Carbon Energy for final review and sign-off. The completed platform was delivered with full UKCA certification and comprehensive technical documentation, offering the client full assurance of compliance and quality. Thanks to its modular design and detailed pre-planning, the installation was completed smoothly, without disruption or need for structural modification. The project not only met all technical and regulatory standards but also achieved a professional finish within a highly constrained environment.
Most rewarding aspects
Designing a practical solution that overcame the site’s spatial limitations was the most satisfying element of this project. By combining close collaboration, precise digital modeling, and a well-executed modular design, the team delivered a structure that transformed a potentially complex installation into a seamless process.
“GRC’s attention to detail at the planning and design stage meant what could have been a very difficult job wasn’t. Their site team installed the platform and our panels safely and professionally, impressing both us and our client.”
