In precision engineering, microns matter, and Brandauer is splitting tolerances measured in single microns.
To put that into context, a single human hair measures around 40 microns. Operating at tolerances as low as one micron, we are demonstrating the level of control and repeatability required to deliver high volume component stamping at a world-class standard.
Everything stamped by Brandauer fits in the palm of your hand. Yet these small, unseen components are fundamental to the safe and reliable operation of products, devices and vehicles used across the globe every day. From electrical systems and medical devices to automotive and scientific applications, precision is a critical differentiator.
Advanced press shop capability
High volume component stamping relies on more than precision tooling. It demands capacity, flexibility and robust process control.
Brandauer’s press shop spans two floors within a 45,000 square foot manufacturing footprint, helping to provide the flexibility to deliver high quantity pressings and stampings that meet exact customer specifications, whether volumes are in the thousands or the millions.
Bespoke modular manufacturing systems support pre-forming, stamping and in die riveting or tapping. Semi-automated and fully automated systems are designed to minimise human intervention during production, improving repeatability while delivering cost efficiencies and globally competitive pricing. A fully equipped secondary operations section, covering both manual and power press work, offers three shift capability to meet demanding supply schedules.
All production is underpinned by modern manufacturing processes and rigorous quality management systems. These are continually audited internally by a dedicated Quality Assurance team and benchmarked against leading global standards. Investment is focused not only on advanced press technology, but also on the continuous development of manufacturing processes that ensure every component meets micron level expectations.
Precision at scale
Brandauer provides a complete end-to-end service, standing as one of Europe’s largest contract presswork and metal stamping companies. This includes prototyping, design support, in-house toolmaking and specialist tool transfer, followed by high-speed, high volume manufacturing and global logistics.
The company are focused on high-speed precision metal components, often in materials that others consider too difficult to process. Its reputation has been built on solving complex challenges. From supporting components used in the vacuum vessels of the Large Hadron Collider at CERN to producing flexible metal elements for medical face masks, Brandauer consistently proves that no material or specification is beyond reach!
Mastering difficult materials
Another key differentiator is Brandauer’s ability to stamp extremely thin and demanding materials, down to 0.05mm thickness. These include titanium, stainless steel, aluminium and advanced copper-based alloys such as beryllium copper. The company regularly works with stainless steels, high carbon steels, non-orientated electrical steel, nickel alloys, brass, phosphor bronze, molybdenum and pre-coated or pre-plated materials.
This expertise in hard metals and complex alloys ensures components maintain exact form, mechanical properties and surface integrity, even at very high production speeds.
Complete finishing and added value services
High volume component stamping is only part of the picture. Brandauer offers reel-to-reel processing, selective plating, metal finishing, deburring, polishing, degreasing and heat treatment. Finishes include gold, silver, nickel, tin and palladium, along with hexavalent chromium-free options and selective precious metal plating.
Direct from mill global sourcing of raw materials provides economies of scale, helping to reduce customer costs while maintaining full traceability and quality control. Experience in managing coatings, surface treatments and specialist materials allows Brandauer to support customers throughout their product development journey, not just at the manufacturing stage.
Engineering experience that delivers
With over 160 years of engineering heritage, Brandauer combines traditional manufacturing expertise with advanced high speed press technology. The result is a high volume component stamping service defined by precision, consistency and reliability.
