Strathallan School, located approximately 30 miles north of Edinburgh, is a boarding and day school for boys and girls aged 5-18. Known for its commitment to fostering creativity and innovation in education, Strathallan School embarked on a journey to enhance its educational offerings through the integration of AXYZ routers.
Adoption of AXYZ Machines: A Thoughtful Decision
In the summer of 2022, Strathallan School made a significant investment in an AXYZ INNOVATOR router. The decision to invest in AXYZ routers came after an exhaustive four-month consultation period. Strathallan School aimed to ensure that its picturesque location and facilities could seamlessly accommodate a machine of this calibre. The CNC purchase represented a forward-thinking move, aligning with the school’s commitment to providing cutting-edge educational experiences and this decision was driven by the desire to introduce modern CNC technology to their educational setting.
Choice of AXYZ as Preferred Supplier: Building on Past Success
Strathallan School’s choice of AXYZ as their preferred machine supplier was grounded in positive past experiences. “I had previously installed a similar machine back in 2018 at a previous school, Yarm in North Yorkshire”, explained Ian Barrett Head of Design Technology. This familiarity with the brand’s reliability and performance was very much a positive influence on the selection, cementing confidence in the AXYZ router range.
The Machine and its Core Use at Strathallan School:
There are five models in the AXYZ Routers range, all with their own unique options and versatility to cross over infinite markets. The newest routers are controlled by AAG’s industry leading control interface MOVE™ that drives all machine tasks and is designed to optimise the operation of the CNC machines, perform tool changes, set up work offsets, call up a new file or optimise the cutting speed. MOVE™ is designed to make machine operation easy and intuitive.
The INNOVATOR Router offers standard Option Ready Installation Packages, allowing the operator to expand the capabilities of the machine as one’s needs or business grows. With its advanced technology and cutting-edge features, this machine is the ultimate choice for educational establishments or businesses looking to take their operations to the next level. The AXYZ INNOVATOR, is optimised for prototype, signs and graphics, woodworking shops and educational institutions. It is equipped with powerful integrated servo motors, an optional tool changer and standard helical rack. Choose from two standard sizes that fit the most common sheets sized for this market. The INNOVATOR has a robust design using high-quality components. This includes a welded steel frame, integrated servo motors and helical rack & pinion. This design ensures the router can deliver an excellent quality of finished product. The INNOVATOR uses AXYZ’s highly intuitive Smart Console and A2MC CNC controller. These machines integrate with the most popular CAM software and automatic tool changer making it easy to switch tooling without stopping production.
The INNOVATOR is able to process plastics, woods, foams, and non-ferrous metals. This versatility, combined with a compact footprint, makes it ideal for R&D labs, schools and universities. AXYZ also offers an education curriculum which can be taught with this machine.
The Innovator is designed to be upgraded whenever the user is ready. For example, one can add productivity with an optional automatic tool changer or versatility with a high-speed knife cutter. This allows the machine to keep up with the company or establishment growth.
Strathallan predominantly utilises the Innovator machine to manufacture furniture designed by students for their exam projects. The machine efficiently handles materials such as Birch-faced ply, MDF and laminated decorative boards. “The AXYZ INNOVATOR machine at Strathallan School primarily handles profiling, pocketing and occasionally skimming tasks. These capabilities are vital for creating components used in various projects, including the popular resin river tables”, said Ian Barrett.
Impact on Productivity, Efficiency and the Education Syllabus
The implementation of the AXYZ router has had a profound impact on productivity and efficiency at Strathallan School. The introduction of CNC technology has not only streamlined the manufacturing process but has also significantly affected the education syllabus. The INNOVATOR router has been tailored to meet the specific needs of the curriculum. This capability has empowered students to turn their design concepts into tangible, high-quality products. By utilising CAD designs directly for cutting, the school estimates a remarkable 75% reduction in making time, providing an additional 50 hours of teaching time.
Initial Challenges and Solutions
The integration process, overseen by experienced personnel who had prior knowledge of the AXYZ machine, proved to be relatively straightforward. Any challenges faced were swiftly addressed with the assistance of Chris Perry from AXYZ, providing guidance on installation logistics, room layout and power requirements.
Cost Savings, Creativity and Expansion
While cost savings have been realised through reduced material waste and fewer errors, the adoption of AXYZ machines has led to an interesting dynamic. The students’ growing confidence and creativity, fuelled by the possibilities the AXYZ machine offers, have resulted in a potential increase in material usage. However, the overall impact on efficiency, creativity and educational value remains substantial.
Quality Improvement in Projects
The quality and accuracy of finished projects at Strathallan School have been elevated and it can safely be said have reached industry standards, leaving parents impressed with the high-calibre and professional-grade outcomes created by their children.
User-Friendly Experience and Benefits: Simplifying Operations
Operated by the department staff, the AXYZ machine’s user-friendly operation, has simplified the manufacturing process. “With minimal glitches, the machine’s introduction has provided tangible benefits, in terms of simplicity and efficiency, making it an integral part of the educational landscape”, said Ian Barrett.
Student Involvement and Educational Purpose: A Hands-On Approach
Students actively participate in every stage of the process, from the setup of materials to programming cutting operations. While they may not physically press the button, their involvement in planning and executing tasks ensures a hands-on learning experience that goes beyond theoretical knowledge.
Maintenance and Future Plans
An introductory 2-year maintenance plan was included with the purchase. Given the relatively light usage, biennial site visits are sufficient to ensure optimal machine performance. While currently exploring the existing AXYZ machine’s capabilities, Strathallan School remains open to future CNC expansions.
In conclusion, the collaboration between Strathallan School and AXYZ showcases how advanced technology can enhance educational experiences and practical outcomes. This integration has enriched students’ creative and educational endeavors, providing hands-on skills, creative confidence, and additional teaching time. The ongoing partnership between Strathallan School and AXYZ demonstrates the profound impact technology can have on the present and future of learning.
